Concrete

Concrete flatwork in parking lotConcrete is one of the most important construction materials used in a variety of site structures including parking lots, walkways, curbs, gutters, dumpster pads, parking bumpers, catch basins, and walls and ramps. Rose Paving has over 30 years experience maintaining and repairing these structures.

Concrete Removal & Replacement

Concrete provides excellent performance throughout the service life of the structure when it is mixed properly and caution is taken during the curing process (Rose Paving recommends a curing process of at least 4-7 days).  However, once the mix has been laid and dries, the aging process begins. Without ongoing maintenance, water may enter through cracks and holes may form, undermining the substrate.  In this case, the most effective form of concrete repair is to remove and replace the deteriorated area. 

Concrete Repair Procedure

This process consists of several important steps to ensure that the repair is performed properly.

Detailed specifications are available for download in our Technical Specs library.

Concrete Installation

For concrete installation, Rose Paving uses a paste consisting of portland cement, pure water, and aggregates.

Portland cement

Vastly superior to all natural cements, portland cement consists of five major compounds:

Type I: General purpose cement.

Type II: Used in general construction – a good choice for installations in warm weather climates.

Type III: Used when high strength is desired at very early periods.

Type IV: Low heat portland cement. Used in massive structures such as dams.

Type V: Is used in areas where soils or nearby waters have a high alkali content.

Water

Water causes the hardening of concrete through a process called hydration. To prevent side reactions from occurring, which may weaken the concrete or otherwise interfere with the hydration process, the water must be pure. Another key factor in the production of concrete is the water to cement ratio. Strong cement has a low water/cement ratio. However, cement requires water to be workable for placing, which reduces the strength. Finding a perfect balance so that it is both strong and workable is critical when making concrete.

Aggregates

Aggregates are inexpensive, chemically inert fillers that come in various shapes, sizes, and materials ranging from fine particles of sand to large, coarse rocks such as gravel and stones. Concrete is composed of 70-80% of aggregate material. Since aggregates make up such a large volume of concrete, their selection is important. They should consist of particles with adequate strength and resistance to exposure conditions and should not contain materials that will cause deterioration of the concrete.

Concrete Repair and Restoration

Settling of poorly compacted fill and/or freezing and thawing of the sub-grade are common causes for concrete slab instability. To repair this defect, wire mesh reinforcements are used to increase tensile strength (resistance to forces that bend and pull a material).  The wire mesh stabilizes concrete by preventing cracks or joints from opening up or shifting vertically.

Water loss and shrinkage can also cause cracking in concrete.  To remedy this, polypropylene fibers are added to the concrete mix. These fibers effectively block cracks. 

Concrete Parking Bumpers

To provide better traffic flow, many parking lots have concrete bumpers installed. Often, these blocks become damaged, crumble, and cause hazards on the lot.

Rose Paving provides full-service concrete parking bumper repair. Damaged blocks are hauled away to authorized dump sites and new blocks are installed and properly pinned in place. 

Concrete Stamping

Stamped concrete is concrete that is patterned, textured, or embossed to resemble brick, slate, flagstone, stone, tile, wood, and various other patterns and textures.

There are three procedures used in stamped concrete which separate it from other concrete procedures: the addition of a base color, the addition of an accent color, and stamping a pattern into the concrete. These three procedures provide stamped concrete with a color and shape similar to the natural building material. It also is longer lasting than paved stone, and still resembles the look.

A typical concrete stamping procedure consists of prep & removal of existing pavement or concrete, placement and coloring of the new material, and utilization of a release agent and imprint of stamp while the concrete is in a plastic/wet state, yet firm enough to hold the impression of the stamp.  The cleanup process includes power washing the surface to reveal the true color and impression of the stamped concrete, and the final step is to cure and seal the surface to ensure the vibrancy of color and visibility of the impression.

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